Please see the Osa assembly manual (PDF) for a comprehensive listing of torque values with accompanying assembly diagrams, bolt sizes, etc. Below is a table showing the torque values from this document.
Loctite 243 should be applied to all bolts unless otherwise stated.
Component | Torque value | Page |
---|---|---|
Battery guide pins | 5 Nm | p59,61 |
Battery guide screws | Hand tight | p63 |
Battery lock bolts | 10 Nm | p65 |
Brake CBS valve horizontal bolts | 17 Nm | p52 |
Brake CBS valve vertical bolts | 15 Nm | p52 |
Brake caliper bolts | 17 Nm | p82,86 |
Brake disc bolts | 8 Nm | p46 |
Brake hose holder under fork | 5 Nm | p79,82 |
Central-stand castle nut | 30 Nm | p114 |
Controller box bolts | 5 Nm | p71,108 |
Controller terminal bolts | 10 Nm (no Loctite) | p96 |
Display bolts | 2 Nm | p19 |
Fender (front) attachment bolts | 4 Nm | p86 |
Fender (rear) attachment bolts | 2 Nm | p27 |
Footplate bolts | 17 Nm | p116 |
Front beam screws | 5 Nm | p110 |
Handlebar stem bolts | 10 Nm | p43,75-83 |
Headlight adjustment bolt | 10 Nm | p31 |
Headlight clamp bolt | Hand tight | p31 |
Horn bolt | 10 Nm | p59,61 |
License plate bracket bolts | 5 Nm | p27 |
Motor bracket bolts | 17 Nm | p67 |
Motor terminal bolts | 10 Nm (no Loctite) | p35 |
Plastic P-clips on frame | 5 Nm | p104,105 |
Plastic P-clips on mudguard | 2 Nm | p86 |
Saddle seat base | 10 Nm | p39 |
Shock bolts | 20 Nm | p73 |
Side-stand bolts | 17 Nm | p48,112 |
Side-stand spring bracket bolts | 10 Nm | p56 |
Skid plate bolts | 17 Nm | p65 |
Skid plate bracket (front) | 10 Nm | p59,61 |
Skid plate bracket (rear/stand) | 10 Nm | p59,61 |
Sprocket (front) bolt | 10 Nm | p33 |
Sprocket (rear) bolts | 17 Nm | p46 |
Steering bolt | 15 Nm, then 8 Nm | p83 |
Steering lock bolts | 10 Nm | p65 |
Swing arm bearing bolts | 30 Nm (Loctite 2701) | p56 |
Swing arm bearing nuts | 30 Nm | p56 |
Swing arm clamp bolts | 17 Nm | p73 |
Taillight bolts | 2,5,10 Nm | p25,27,29 |
Top beam doors/lid | 2 Nm | p108 |
Wheel (front and rear) axle bolts | 70 Nm | p88,90 |
Wheel (front) axle pinch bolts | 10 Nm | p88 |